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Foam 3D Printing of Thermoplastics: A Symbiosis of Additive Manufacturing and Foaming Technology

https://doi.org/10.1002/advs.202105701
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Foam 3D Printing of Thermoplastics: A Symbiosis of Additive Manufacturing and Foaming Technology
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Fused Deposition Modeling
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Additive Manufacturing Technologies
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Novel 3D porous biocomposite scaffolds fabricated by fused deposition modeling and gas foaming combined technology
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Eco-friendly lightweight filament synthesis and mechanical characterization of additively manufactured closed cell foams
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Fused deposition modeling of hierarchical porous polyetherimide assisted by an in-situ CO2 foaming technology
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Mechanical behavior of 3D printed syntactic foam composites
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Polylactide cellulose-based nanocomposites
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Combination of fused deposition modeling and gas foaming technique to fabricated hierarchical macro/microporous polymer scaffolds
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Extruded PLA/clay nanocomposite foams blown with supercritical CO2
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Past and present developments in polymer bead foams and bead foaming technology
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Poly (lactic acid) foaming
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3D printed cellular solid outperforms traditional stochastic foam in long-term mechanical response
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From micro/nano structured isotactic polypropylene to a multifunctional low-density nanoporous medium
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Correction: From micro/nano structured isotactic polypropylene to a multifunctional low-density nanoporous medium
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Effect of the printing bed temperature on the adhesion of parts produced by fused filament fabrication
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Manufacturability of Fine-Celled Cellular Structures in Rotational Foam Molding
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Solid-state foaming of acrylonitrile butadiene styrene through microcellular 3D printing process
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Tension-Tension Fatigue of Microcellular Polycarbonate: Initial Results
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Thermoplastic Foam Processing
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Polymeric Foams
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Foam Extrusion
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Apparent Decline of the Golden Toad: Underground or Extinct?
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Additive Manufacturing
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Additive Fertigungsverfahren
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The Influence of Manufacturing Parameters on the Mechanical Behaviour of PLA and ABS Pieces Manufactured by FDM: A Comparative Analysis
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Handbook of polymeric foams and foam technology

What points at this work

Incoming claims: where this work appears in other papers’ reference lists and arguments.

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In-process density measurement for model-based process optimization of functionally graded foam microcellular structures in material extrusion additive manufacturing
inferred← citeshttps://doi.org/10.1016/j.addma.2025.104949openalex-snapshot
Spatiotemporal monitoring and control for foam additive manufacturing processes of thermoplastics
inferred← citeshttps://doi.org/10.1016/j.addma.2026.105076openalex-snapshot
In situ mechanical foaming in fused filament fabrication
inferred← citeshttps://doi.org/10.1016/j.carbon.2024.119619openalex-snapshot
In situ foam 3D printed microcellular multifunctional nanocomposites of thermoplastic polyurethane and carbon nanotube
inferred← citeshttps://doi.org/10.1016/j.cej.2023.148402openalex-snapshot
A novel semi-continuous preparation mode of ultra-low density thermoplastic polyurethane foam
inferred← citeshttps://doi.org/10.1016/j.cej.2024.157202openalex-snapshot
Synergistic lithiophilic inner layer and nitrogen-riched outer layer in the gradient solid electrolyte interphase to achieve stable lithium metal batteries
inferred← citeshttps://doi.org/10.1016/j.cjmeam.2023.100088openalex-snapshot
Additive Manufacturing of Continuous Fiber-Reinforced Polymer Composite Sandwich Structures with Multiscale Cellular Cores
inferred← citeshttps://doi.org/10.1016/j.colsurfa.2026.140674openalex-snapshot
Coaxial 3D printing of SA/PVA/gelatin composite small-diameter vascular grafts: Mechanical reinforcement and fluid-structure interaction analysis
inferred← citeshttps://doi.org/10.1016/j.compositesa.2025.109248openalex-snapshot
Rheology guided additive manufacturing of thermosetting syntactic foams: mechanical behavior and failure mechanisms
inferred← citeshttps://doi.org/10.1016/j.compositesb.2026.114142openalex-snapshot
Process-structure-property-performance relationships in the additive manufacturing of polymer composites: State of the art and future perspectives
inferred← citeshttps://doi.org/10.1016/j.compositesb.2026.114167openalex-snapshot
Integrated foaming synchronization index for additively manufactured rubber latex-based syntactic foams
inferred← citeshttps://doi.org/10.1016/j.compstruct.2025.119490openalex-snapshot
3D printed functionally graded hollow lattice structures: Multi-dimensional design for large deformation
inferred← citeshttps://doi.org/10.1016/j.conbuildmat.2024.137208openalex-snapshot
Particle loss mitigation in asphalt by the addition of polyethylene foam
inferred← citeshttps://doi.org/10.1016/j.cscm.2025.e05051openalex-snapshot
Emergency response mobile 3D printing system: A case study in rapid manufacturing of polyurethane foam bridges
inferred← citeshttps://doi.org/10.1016/j.egyr.2026.109695openalex-snapshot
Polymeric materials for high-voltage insulation in power transmission systems: Advances, challenges, and future perspectives
inferred← citeshttps://doi.org/10.1016/j.eurpolymj.2022.111549openalex-snapshot
Coaxial bioprinting vascular constructs: A review
inferred← citeshttps://doi.org/10.1016/j.ijbiomac.2024.135055openalex-snapshot
Microporous polylactic acid/chitin nanocrystals composite scaffolds using in-situ foaming 3D printing for bone tissue engineering
inferred← citeshttps://doi.org/10.1016/j.ijmecsci.2026.111926openalex-snapshot
Characterization of the process–structure-property relationship of additively manufactured foamed PLA
inferred← citeshttps://doi.org/10.1016/j.jece.2022.108994openalex-snapshot
Recent advances in the synthesis and regulation of 3D metal carbide-based hybrid architectures for water environmental remediation and monitoring
inferred← citeshttps://doi.org/10.1016/j.jmapro.2024.05.033openalex-snapshot
Design of monomaterial sandwich structures made with foam additive manufacturing
inferred← citeshttps://doi.org/10.1016/j.jmapro.2024.07.015openalex-snapshot
Foam additive manufacturing of thermoplastic polymers: The influence of the process parameters
inferred← citeshttps://doi.org/10.1016/j.jmapro.2024.07.080openalex-snapshot
Evaluation of 3D printed foam patterns for hybrid lost foam casting of A356 alloy
inferred← citeshttps://doi.org/10.1016/j.jmapro.2025.07.009openalex-snapshot
High-throughput process-density and process-geometry modeling for multiscale mechanical tailoring of thermoplastic polyurethane foams with graded lattice and microcellular structures via additive manufacturing
inferred← citeshttps://doi.org/10.1016/j.jmapro.2026.06.088openalex-snapshot
In-situ foaming of polyvinylidene fluoride in extrusion-based additive manufacturing: Processing–structure relationship for lightweight structures
inferred← citeshttps://doi.org/10.1016/j.matdes.2023.112418openalex-snapshot
Development of open-pore polymer and ceramic foams/Guefoams with tunable fluid-dynamic properties: Application in highly efficient water bacteria removal
inferred← citeshttps://doi.org/10.1016/j.matdes.2026.115657openalex-snapshot
Sensor-integrated TPU soft actuators fabricated by foam additive manufacturing
inferred← citeshttps://doi.org/10.1016/j.matdes.2026.116091openalex-snapshot
Morphology-dependent electrical response of CO2-foamed conductive TPU filaments fabricated by foam additive manufacturing
inferred← citeshttps://doi.org/10.1016/j.nanoen.2024.110554openalex-snapshot
Cultivation of In situ foam 3D-printing: Lightweight and flexible triboelectric nanogenerators employing polyvinylidene fluoride/graphene nanocomposite foams with superior EMI shielding and thermal conductivity
inferred← citeshttps://doi.org/10.1016/j.powtec.2024.120308openalex-snapshot
Internal friction setting depending on the particle shape
inferred← citeshttps://doi.org/10.1016/j.procir.2026.03.244openalex-snapshot
Advancing Circular Manufacturing of Polymer Foams – A First Approach to Additively Produce and Recycle Functional Foam Structures
inferred← citeshttps://doi.org/10.1016/j.rineng.2025.105661openalex-snapshot
Multiscale characterization of an in-situ foamed 3D printed lightweight structure for the design of a complex digital twin
inferred← citeshttps://doi.org/10.1016/j.supflu.2023.106052openalex-snapshot
Study of the microstructure, foaming property and cyclic compression performance of poly(ether-block-amide) foams fabricated by supercritical CO2 foaming
inferred← citeshttps://doi.org/10.1016/j.supflu.2025.106789openalex-snapshot
Synergistic shrinkage control in supercritical CO2 foamed TPU systems via matrix strength modulation and nitrogen introduction
inferred← citeshttps://doi.org/10.1016/j.tws.2025.113991openalex-snapshot
Design and fabrication of hierarchical honeycomb structure with in-situ foaming
inferred← citeshttps://doi.org/10.1021/acs.iecr.4c02307openalex-snapshot
Orientation-Graded Morphologies in Microcellular Foams through Additive Manufacturing
inferred← citeshttps://doi.org/10.1021/acs.nanolett.5c02379openalex-snapshot
Pseudo-4D Printing of Microbubble Arrays in Quantum Dot-Doped Polymer Films for Effective Light Extraction
inferred← citeshttps://doi.org/10.1021/acsami.2c12297openalex-snapshot
Three Dimensional Printing of Bioinspired Crossed-Lamellar Metamaterials with Superior Toughness for Syntactic Foam Substitution
inferred← citeshttps://doi.org/10.1021/acsami.2c16168openalex-snapshot
A Hybrid Syntactic Foam-Based Open-Cell Foam with Reversible Actuation
inferred← citeshttps://doi.org/10.1021/acsami.2c18188openalex-snapshot
Highly Multifunctional Performances of Boron Nitride Nanosheets/Polydimethylsiloxane Composite Foams
inferred← citeshttps://doi.org/10.1021/acsami.6c10093openalex-snapshot
Unveiling the Printability and Performance of 3D Printed Ethylene-Vinyl Acetate Stretchable Foams
inferred← citeshttps://doi.org/10.1021/acsapm.4c03740openalex-snapshot
Latent Thermal Transformation of 3D-Printed Polymer Composite Foams Provides Tailored Mechanical Properties
inferred← citeshttps://doi.org/10.1021/acsapm.5c03668openalex-snapshot
3D Printing of Mesoporous Polymer Composites Enabled by Flash-Freezing
inferred← citeshttps://doi.org/10.1021/acsomega.3c01265openalex-snapshot
Synthesis and Applications of Elastomeric Polymerized High Internal Phase Emulsions (PolyHIPEs)
inferred← citeshttps://doi.org/10.1038/s41467-025-60087-8openalex-snapshot
Vat photopolymerization of stretchable foam with highly entangled and crosslinked structures
inferred← citeshttps://doi.org/10.1038/s41467-025-65434-3openalex-snapshot
Dynamically crosslinked-interpenetrating networks for sustainable 3D-printed elastomeric foams
inferred← citeshttps://doi.org/10.1038/s41598-024-57545-6openalex-snapshot
Technical development and application of supercritical CO2 foaming technology in PCL foam production
inferred← citeshttps://doi.org/10.1038/s41598-026-36008-0openalex-snapshot
Analysis of 3D printed longitudinal Flatfoot pads with lattice structures using various microfoaming filament
inferred← citeshttps://doi.org/10.1039/d4lp00211copenalex-snapshot
Recent progress in the development of porous polymeric materials for oil ad/absorption application
inferred← citeshttps://doi.org/10.1039/d5cs00144gopenalex-snapshot
Non-isocyanate polyurethane foams: where we stand and what comes next?
inferred← citeshttps://doi.org/10.1063/5.0168370openalex-snapshot
The effect of melt flow rate and print speed on the density and microcellular structure of 3D printed polylactic acid foams
inferred← citeshttps://doi.org/10.1080/15376494.2026.2641171openalex-snapshot
Flexural strength and weight optimization of infill sandwich and honeycomb sandwich structures made of PLA/lW-PLA using the FDM method
inferred← citeshttps://doi.org/10.1080/17452759.2025.2558972openalex-snapshot
3D-printed multiscale hierarchical thermoplastic polyurethane/aramid nanofiber structures with enhanced energy absorption via in-Situ foaming technology
inferred← citeshttps://doi.org/10.1080/17518253.2022.2153087openalex-snapshot
Biobased polymers from lignocellulosic sources
inferred← citeshttps://doi.org/10.1088/2631-7990/ae37adopenalex-snapshot
Advances of sacrificial strategies in additive manufacturing: towards precision 3D architectures and broad material adaptability
inferred← citeshttps://doi.org/10.1093/tse/tdaf036openalex-snapshot
Optimizing the mechanical properties and print accuracy of 3D printed lightweighting continuous fibre reinforced polylactic acid foams
inferred← citeshttps://doi.org/10.1108/rpj-10-2024-0418openalex-snapshot
Evaluation of novel 3D printed foam patterns for rapid investment casting based on fused filament fabrication
inferred← citeshttps://doi.org/10.1109/access.2024.3506597openalex-snapshot
Vertical Take-off and Landing Unmanned Aerial Vehicle Design Based on Foam 3D Printing Technology
inferred← citeshttps://doi.org/10.1145/3544549.3585731openalex-snapshot
Xpandables: Single-filament Multi-property 3D Printing by Programmable Foaming
inferred← citeshttps://doi.org/10.1145/3654777.3676456openalex-snapshot
Speed-Modulated Ironing: High-Resolution Shade and Texture Gradients in Single-Material 3D Printing
inferred← citeshttps://doi.org/10.1177/00405175231193433openalex-snapshot
Auxetic materials and structures for potential defense applications: An overview and recent developments
inferred← citeshttps://doi.org/10.1177/10996362251315824openalex-snapshot
Bidirectional impact protective performance of bioinspired polyvinyl chloride/thermoplastic polyurethane foam composite with anti-sandwich structures
inferred← citeshttps://doi.org/10.1186/s40691-025-00429-8openalex-snapshot
Study on the various lightweight PLA honeycomb structures with 3D printing process conditions
inferred← citeshttps://doi.org/10.1186/s40691-025-00446-7openalex-snapshot
Foaming characterization of lightweight polylactic-acid filaments with various heating conditions to apply for additive manufacturing
inferred← citeshttps://doi.org/10.14314/polimery.2026.5.2openalex-snapshot
Polymer foaming: mechanisms, technologies and emerging applications – a review
inferred← citeshttps://doi.org/10.1515/ipp-2022-0026openalex-snapshot
TPU-based porous heterostructures by combined techniques
inferred← citeshttps://doi.org/10.21203/rs.3.rs-2694905/v1openalex-snapshot
RETRACTED: Porosity gradient control of 3D printed hybrid foam structures
inferred← citeshttps://doi.org/10.2139/ssrn.6427943openalex-snapshot
Characterization of the Process-Structure-Property Relationship of Additively Manufactured Foamed PLA for Sandwich Cores
inferred← citeshttps://doi.org/10.21741/9781644902714-14openalex-snapshot
Additive foam manufacturing
inferred← citeshttps://doi.org/10.3389/fmats.2022.1083931openalex-snapshot
Research progress of 3D printing combined with thermoplastic foaming
inferred← citeshttps://doi.org/10.3390/app15179703openalex-snapshot
Review of the Integration of Fused Filament Fabrication with Complementary Methods for Fabricating Hierarchical Porous Polymer Structures
inferred← citeshttps://doi.org/10.3390/engproc2024079069openalex-snapshot
Testing Sustainable 3D-Printed Battery Housings with DIC Technology
inferred← citeshttps://doi.org/10.3390/foods14234027openalex-snapshot
The Future of Sustainable Packaging: Exploring Biodegradable Solutions Through Extrusion, Thermo-Expansion, 3D Printing and Supercritical Fluid from Agro-Industry Waste
inferred← citeshttps://doi.org/10.3390/jcs9040182openalex-snapshot
Comparison of Bending Properties of Sandwich Structures Using Conventional and 3D-Printed Core with Flax Fiber Reinforcement
inferred← citeshttps://doi.org/10.3390/jfb14090480openalex-snapshot
Current Trend and New Opportunities for Multifunctional Bio-Scaffold Fabrication via High-Pressure Foaming
inferred← citeshttps://doi.org/10.3390/ma17010172openalex-snapshot
A Review of the Preparation of Porous Fibers and Porous Parts by a Novel Micro-Extrusion Foaming Technique
inferred← citeshttps://doi.org/10.3390/ma19081527openalex-snapshot
Recent Advances in the Fabrication of High-Performance Polypropylene Micro-Nano Composites via Supercritical Foaming
inferred← citeshttps://doi.org/10.3390/ma19102077openalex-snapshot
Recent Trends in Manufacturing of Thermoplastic Sandwich Structures: A Review
inferred← citeshttps://doi.org/10.3390/nano13222953openalex-snapshot
3D-Printed Piezoelectret Based on Foamed Polylactic Acid for Energy-Harvesting and Sensing Applications
inferred← citeshttps://doi.org/10.3390/polym14153214openalex-snapshot
Microfoamed Strands by 3D Foam Printing
inferred← citeshttps://doi.org/10.3390/polym14204320openalex-snapshot
Progress in the Preparation, Properties, and Applications of PLA and Its Composite Microporous Materials by Supercritical CO2: A Review from 2020 to 2022
inferred← citeshttps://doi.org/10.3390/polym15020402openalex-snapshot
Applications and Challenges of Supercritical Foaming Technology
inferred← citeshttps://doi.org/10.3390/polym15173544openalex-snapshot
On the Creation and Optical Microstructure Characterisation of Additively Manufactured Foam Structures (AMF)
inferred← citeshttps://doi.org/10.3390/polym15193910openalex-snapshot
Optimisation of 3D Printing for Microcellular Polymers
inferred← citeshttps://doi.org/10.3390/polym16091286openalex-snapshot
Forefront Research of Foaming Strategies on Biodegradable Polymers and Their Composites by Thermal or Melt-Based Processing Technologies: Advances and Perspectives
inferred← citeshttps://doi.org/10.3390/polym16202852openalex-snapshot
Characterization of PLA/LW-PLA Composite Materials Manufactured by Dual-Nozzle FDM 3D-Printing Processes
inferred← citeshttps://doi.org/10.3390/polym16223190openalex-snapshot
Development of Innovative Thermoplastic Foam Materials Using Two Additive Manufacturing Technologies for Application in Evaporative Cooling Systems
inferred← citeshttps://doi.org/10.3390/polym17172413openalex-snapshot
Performance Enhancement of Lightweight PLA Parts Printed by FFF Using Taguchi–GRA Method
inferred← citeshttps://doi.org/10.36910/775.24153966.2023.75.14openalex-snapshot
ІННОВАЦІЙНІ ТЕХНОЛОГІЇ 3D ДРУКУ У ПРОМИСЛОВОСТІ: ЗАГАЛЬНИЙ АСПЕКТ
inferred← citeshttps://doi.org/10.37358/mp.23.4.5694openalex-snapshot
Effect of Process Parameters on the Hardness of 3D-printed Thermoplastic Polyurethane that Includes Foaming Agent
inferred← citeshttps://doi.org/10.4018/979-8-3373-0654-4.ch003openalex-snapshot
Clarifying the Confusion Between Publication and Printing in Academic Research
inferred← citeshttps://doi.org/10.4018/979-8-3693-2647-3.ch005openalex-snapshot
A Study of Additive Manufacturing Using 3D Printing Machines and Pens
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